MANUFACTURING OF LDPE, HDPE AND PLASTIC GRANULES
LION RECYCLING UKRAINE
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Replacing primary raw materials for secondary ones in the production cycle may lead to a total amount of savings as high as UAH 10 000 per tonne in your purchase.
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Using our secondary raw materials the life of the equipment is extended, in comparison with crude raw materials that contain inclusions.
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The quantity of defective products is so reduced by 15-20%: we do not buy raw materials from landfills, we use cleaning blocks, double-blowing system from dust and metal separation in crushing (2 blocks: for cleaning from ferrous and non-ferrous metals).
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There is a required washing phase of granules / agglomerates with professional detergents during the manufacturing cycle.
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While the manufacturing of the extrusion blow moulding granules, only a block of P72 grids (8 µm cells) is used; the replacement of grids is made at least in every 100 kg.
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So as to get such materials that don’t contain impurities there is a dry cleaning unit in the crushing plant (dirt, dust, fine fraction, cardboard, moisture, polymer dust).
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So as to eliminate any excessive fine-fraction grinding, our knives are regularly sharpened; as a result – 5-8 mm fractions (too big fractions clog the equipment, in consequence – downtime due to repairs).
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The crushing plant is thoroughly cleaned during material transitions to prevent getting mixed (by type of polymers or colours).
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We reduce the problems with logistics and warehouse accounting by using high-quality, standardized packing and packaging: clean, durable, well-knotted bags with a gross weight of 25.1 kg and with appropriate marking (material, date, shift).